Foam and foam inlays

Whether in a case or as a separate item - foam wrappes your products softly for optimum protection, a neat arrangement and an appealing presentation. For varying packaging tasks we are able to offer different materials:

>> PE (polyethylene) hard foam
>> PU (polyurethane) soft foam
>> grid and knob foam
>> various special materials

As case inlays, tool trays or workpiece carrier - we develop your foam solution.


Hard foam

 

Hard foam

Raw material:

polyethylene (PE)

Standard colors:                

black/anthracite, grey, white, blue, red, yellow, green

Processing:

punching, milling, water jet cutting, laser engraving, glue lamination (e.g. two-colored foams)

Special types:

flame-retardant, electrically conductive, statically dissipative

 

also available as grid foam

 


Soft foam

 

Soft foam

Raw material:      

polyurethane (PU)

Standard colors:                

black/anthracite, grey, white, blue, red, yellow, green

Processing:

punching, 3D-cutting, water jet cutting, laminating, laser engraving, glue lamination

Special types:

statically dissipative

 

also available as knob or grid foam

 


Knob and grid foam

 

Special types / materials


Knob foam

Usually knob foam is made of polyurethane in variable strength (height and thickness of the knobs). It is often inserted into case lids. The specific structure offers softness and flexibility, thus preventing compression of sensitive items. It follows the product's shape and levels different product heights.

 

Grid foam

Like knob foam our grid foam is made of polyurethane in variable strength (height and thickness). Squared perforation allows the removal of individual cubical foam segments. The grid foam is adjusted easily and thus chosen if product shapes vary. Grid foam is the economic standard solution for single items and small series.

 


Foam examples

 

Processing & finishing

 

Self adhesive lamination

Heavy items require non-shifting foam layers in order to keep position and avoid damage. Self adhesive lamination provides durable fixation.

As easy as 1-2-3, remove non-Stick layer, put foam insert in position, done.

 

Laser marking

Ornamental laser markings according to customer requirements can be realized: e.g. company brands, warnings or descriptions to name a few applications.

 

Two-colored foams

A different colored foam layer construction is used to classify items or make their absence visible. After item removal the ground layer color appears and draws attention to missing objects.

 

Needle felt cover

Foams are soft cellular materials. This also applies to the surface. Needle felt can be used as a protective coating to prevent foam against abrasion, dirt or puncture through heavy use.